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INTRODUCTION A - Main technologies for high performance composites ............................................................................................... 3 B - Why use composites ? ............................................................................................................................................ 4 C - What is a prepreg ? ................................................................................................................................................. 4 FIBRE AND FABRIC PROPERTIES A - What are the fibre properties ? ................................................................................................................................ 5 B - What are the different styles of fabrics ? .................................................................................................................. 6 C - What are the main factors affecting the choice of reinforcement ?........................................................................... 7 MATRIX PROPERTIES A - What is the role of the matrix ? ................................................................................................................................ 8 B - What are the properties of different thermoset matrices ? ...................................................................................... 9 C - How do different matrices compare in terms of temperature/mechanical performance? ........................................ 10 PREPREG PROPERTIES A - Why use prepregs ? ............................................................................................................................................... 11 B - Where are prepregs used ? .................................................................................................................................... 11 C - How are prepregs made ? ...................................................................................................................................... 12 PREPREG PROCESSING A - What are the different prepreg processing techniques ? ......................................................................................... 13 B - Vacuum bag or autoclave - which process ? ........................................................................................................... 14 C - What is the role of each layer in vacuum bag assembly ? ....................................................................................... 15 D - How is vacuum bag and autoclave processing carried out ? .................................................................................. 16 E - What are the main autoclave and vacuum bag processing parameters ? ............................................................... 18 F - What are the best processing methods for thicker industrial components ? ............................................................19 G - What is the best cure cycle for thicker components ? ............................................................................................. 19 H - What is a prepreg sandwich construction ? ............................................................................................................. 20 I - What are the properties of a sandwich construction ? .............................................................................................. 20 J - How is a sandwich construction produced ? ............................................................................................................ 21 PROPERTIES OF FIBRE-REINFORCED COMPOSITES A - What are the characteristics of a composite material ? ...........................................................................................22 B - What physio/chemical tests are made on prepregs before and after cure ? ............................................................ 23 C - How are composites tested ? ................................................................................................................................. 24 PREPREG STORAGE AND SAFETY PRECAUTIONS A - How should prepregs be stored ? ........................................................................................................................... 27 B - What health and safety precautions should be taken when handling prepregs ? .................................................... 27 APPENDIX I - CALCULATIONS A - Theoretical calculations of bleeder plies to make a composite laminate of selected fibre volume .......................... 28 B - Calculation of cured ply thickness, fibre volume and composite density ................................................................. 29 C - Choice of prepreg resin content to achieve required fibre volume/cured ply thickness ...........................................30
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